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Title: |
Industrial Engineer
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Location: |
US-Texas-Houston
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Work History: |
Process/Energy Intern - Integrated Engineers, USA Feb’10-Oct’10
• Conducted time study for material, process flow and labor utilization
• Revised Facility Layout, reduced process time by 15%
• Designs for service requirements were developed, implemented and validated
• Performed utility analysis, benchmarking and simple spot measurements
• Performed spreadsheet analysis to estimate energy savings for energy conservation measures (ECMs) and preliminary cost estimates and payback analysis
Manufacturing Process Engineer - India Tube Mills Pvt. Ltd, India Jun’06-Nov’07
• Time and Motion Study analysis of various work-stations & products on shop-floor and performed capacity/demand analysis while maintaining GMP’s (Good Manufacturing Practices)
• Identified the value added and non-value added steps to streamline manufacturing processes
• Proposed overall overhead cost reduction by 25% with 15% total cycle time reduction
• Developed Work Instructions (WI) for Engineering and Quality and part of the material review board (MRB)
• Performed inline quality inspections and provided technical help to external vendors to solve manufacturing problems
• Revised plant layout using AUTOCAD
• Successfully implemented Lean six sigma tools and achieved 20% increase in overall plant or process
Process Analyst Intern - Jindal SAW Ltd, India Oct’04-Jun’05
• Identified bottleneck in process and implemented corrective actions to achieve line balancing
• Implemented Lean six sigma tools to optimize process with improved productivity of pipes by 33% and achieved cost reduction, reduced scrap and improved efficiency thereby increasing the daily pipe output from 150 to 200
• Involved in quality assurance for both finished and incoming material
• Lead a team of 5 people in the installation of Poka-yoke/Quality check devices at critical points in production line to eliminate defective products
• Performed NDT- Dye Penetrant test on new welds, Izod impact test, NACE test for quality testing
• Revised EOQ quantities and BOM
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Skills: |
MS-Office (Word, Excel, PowerPoint), MS Project, MS Visio, Arena Simulation 10.0, SolidWorks, Minitab, AutoCAD 2010, ProE 3.0, CATIA 5.
Course Work: 5S, Advanced Statistics, Automobile Engineering, Energy Management, Engineering Project Management, FEA, HVAC, Kanban, Kaizen, Lean Manufacturing, Mechanical design (pumps, gears, shafts, cams, Overhead cranes, Automobile design), Operation Research and Digital Simulation, Production & Operations Management, Production Process & Inventory Control, Reliability Engineering, Supply Chain Management, Six Sigma
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Education: |
Master of Science, Industrial Engineering - University of Houston, Houston, TX Dec’09
Bachelor of Engineering, Mechanical Engineering - University of Bombay, Bombay, India Jun’06
Lean Manufacturing & Value Stream Mapping Workshop Certification Apr’10
Six Sigma Green Belt Workshop Certification Nov’08
OSHA - 30 Hour Coursework Dec’08
Diploma in CAD/CAM (Auto-CAD ‘06, Pro/E 2.0, CATIA 5.0) Nov’06
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Endorsements
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Madhuresh has received 1 endorsement.
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Madhuresh has endorsed 0 Members.
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1.001 |
Project Engineer, Alternative Energy Systems, Solar |
US-California |
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Details
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